How To Install Driveshaft On John Deer 300 Garden Tractor
How to Repair, Improve and Modify the Steering on a Cub Cadet and Other Makes and Models of Garden Tractors
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When building a garden tractor for pulling, it's best to remove and disassemble everything. (This is much easier to do on a platform work table.) Clean and inspect all the parts for wear, especially the steering parts. This is one area a lot of people overlook. Steering is very important, especially in pulling, and should never be overlooked or neglected. Loose or worn steering parts can be dangerous. A puller may just tighten the steering box adjustments, inspect the tie rod ends and that's it. But there's more to it than just making proper adjustments...
How to Remove the Steering Wheel from a Cub Cadet or Virtually Any Garden Tractor with a ROSS Steering Assembly - There are several ways to remove the steering wheel from a Cub Cadet or virtually any garden tractor with the ROSS steering assembly.
DO NOT STRIKE THE SPLINED END OF THE STEERING SHAFT WITH A BIG HAMMER IN AN ATTEMPT TO REMOVE THE STEERING WHEEL! Doing this could cause the internal threads in the lower part of the cast aluminum steering box housing to split and crack the case or break off entirely. Or if the housing is cracked, the bottom of the steering box could break off entirely later, which would be dangerous because the tractor could go out of control, especially when pulling on the track.
To prevent damage to the threads on the steering shaft, install an ordinary length 5/8-18 UNF nut on the shaft threaded down until flush with the end of the threads, and while pulling upward on the steering wheel with your hands (assistance/help may be needed), give the nut a short blast with an air chisel. Do not use the short OEM steering wheel retaining jam nut because threads on the shaft may become damaged . AND DO NOT USE A BIG HAMMER! If the end of the steering shaft was hammered on without the nut installed in an effort to remove the steering wheel, which caused the threads to become flared-out or "mushroomed", well, there two ways to fix this... (A-1 Miller's provides this repair service, too.)
The easy way to fix this is...
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Use a hacksaw or reciprocating saw (also known as a saw-saw) to cut the damaged threads off the steering shaft next to the splines.
- Use a 1/2-20 UNF (plug) hand tap to cut new threads in the [hollow] shaft.
- Install a 1/2-20 UNF x 1-1/2" length bolt with a flat washer and lock washer to secure the steering wheel to the shaft.
The more complicated way to fix this and retain the OEM look of the stud with the retaining nut is...
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Remove the steering shaft from the steering box assembly.
- Cut the damaged threads off the shaft next to the splines.
- Cut the head off of a 5/8-18 UNF fine thread x 1-1/2" long grade 5 bolt.
- With the original threaded end of the bolt firmly chucked in a metal lathe 1/2", machine down 1" length of the threads until the newly created shank is .003" larger in diameter than the hole in the steering shaft. This will make for a press-fit. Bevel or chamfer the end of the shank for easier insertion in the steering shaft.
- Use a hydraulic press to install the shank into the shaft until the threads of the bolt bottoms out with the splines. DO NOT USE A BIG HAMMER TO INSTALL THE BOLT IN THE SHAFT!
- Use a drill press or milling machine to drill a 3/16" hole through the shaft and shank below or past the splines and install a 3/16" x 3/4" spiral pin to permanently secure the machined bolt to the steering shaft.
- If necessary, grind the end(s) of the spiral pin flush with the shaft so it will not interfere with the upper bearing.
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Use either a steering wheel puller (with bolts) or an automotive harmonic balancer/vibration damper puller (with bolts) and a bearing separator, or use only a 3-jaw gear puller to "pull" the steering wheel off the shaft. To prevent damage to the steering wheel, make sure the jaws of a gear puller won't break or crack the plastic around the hub.
- If doing the above didn't work, the splined hub in the steering wheel will need to be heated, or if necessary, the hub will need to be cut in two with an oxy-acetylene torch to remove it from the splined shaft. Be careful not to damage (melt) the splined shaft!
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As the last resort, if the steering shaft itself must be literary cut-off with a hacksaw or reciprocating saw (also known as a saw-saw), just under the steering wheel, the splined part of the shaft can be replaced with the steering shaft (that's in good condition) out of a 1949 to 1994 GM car or truck. Only a short section of the splined end of the shaft will need to be used. The GM shaft next to the splines will need to be machined down fit inside the Cub Cadet [hollow] steering shaft, then the GM shaft can be pressed inside the ROSS shaft with an 1/8" gap. Fill in the gap with welding around where the two shafts meet. The lump of weld will need to be either machined down (in a metal lathe; for use of a solid metal bushing) or ground down (with a hand grinder for use of a ball bearing) so the upper bushing or bearing will slide on the shaft. Installation of the steering wheel and hub adapter are explained below Ê.
Replace that worn, cracked (and not to mention unsightly and boring/plain looking) OEM (Original Equipment Manufacturer) steering wheel with an attractive, small diameter (10" or 12") automotive-style/hot rod custom steering wheel or a chrome spoke steering wheel! A custom or chrome spoke steering wheel will, without a doubt, improve the overall appearance of the entire tractor.
To adapt a custom steering wheel to the steering shaft, and if the splines and threads on the steering shaft are in good condition, the only automotive custom steering wheel installation adapter kit I found that fits close on a Cub Cadet splined steering shaft is an aftermarket early GM steering wheel hub adapter kit (Grant part # 3196) made for most General Motors cars and trucks from 1949 to 1994 without telescopic steering. Leave out the horn switch plate and install multiple flat washers on the supplied steering wheel mounting bolts so the steering wheel will be tight against the hub. Use the OEM Cub Cadet steering wheel retaining nut or a 5/8-18 UNF nut with a flat washer to secure the steering wheel and hub to the steering shaft. The GM adapter center spline has the correct diameter, but the number of splines are not a perfect fit, so it will need to be gently tapped onto the Cub Cadet steering shaft. Or the center splined hub from a 1949 to 1994 OEM GM steering wheel can be used instead. But the three small holes in the hub will need to be enlarged and tapped for three 1/4" bolts for installation of the custom steering wheel. Or if you don't want to use the GM adapter, the splined hub from an old Cub Cadet steering wheel with the spokes cut off, and a large flat washer (with three tapped 1/4" bolt holes for installation of the custom steering wheel) welded to the adapter can be used. Once the steering wheel is removed, position the front tires forward, fasten the splined adapter on the steering shaft (with the choice of hardware listed below Ê), then fasten the steering wheel with the adapter facing in the straight ahead position. For easier installation of nut (and easier removal of steering wheel), use a 5/8-18 UNF threading die (and handle/wrench) to clean/straighten damaged threads on shaft, apply anti-seize compound/lubricant on threads (including splines inside steering wheel and on shaft), then torque nut to 65 ft. lb.
Install the three 1/4" bolts from the bottom up, install the steering wheel, then install stainless steel acorn nuts with a split lock washer to the bolts (studs) to fasten the steering wheel for a nice looking and (rust-proof) professional look. Then to hide the (unsightly) large center retaining nut, install a 15/16" stainless steel lug nut cover. These are made for semi tractor-trailers, which are available at most truck stops and on eBay. Or, to hide the three bolts and retaining nut, install a
chrome-plated universal custom automotive horn button (center cap). To do this, machine a large flat washer in a metal lathe so the washer will be slightly larger than the inside diameter of the horn button. Fasten the washer in the steering wheel to the three 1/4" bolts with a couple of stacked smaller flat washers under the large washer. Snap the horn button onto the washer and that's it! Snap the horn button onto the washer and that's it!
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How To Fix Loose or "Sloppy" Steering Parts -
To improve the steering on an IH Cub Cadet, is to remove, disassemble, clean, inspect, repair as necessary, reassemble, adjust, then lubricate the steering box unit with automotive grease through the Zerk grease fitting. By the way - adjustments are made much easier with the steering Box Assembly out of the tractor.
Don't Be A Slob When Rebuilding A Steering Unit!
Always be professional whenever building or rebuilding anything! Before reassembling a steering unit, always take the time to provide a neat and absolutely clean work environment. Make sure that your tools, shop/business towels, steering parts and hands are clean, too. Don't allow any dust or dirt to enter the work bench or table, including the steering box and it's parts. If necessary, place the parts on a large, clean cloth or cardboard to keep them clean and organized until they're ready to be installed. The reason everything should be kept as clean as possible is because even the smallest bit of dirt inside a steering box will "grind away" at the internal parts, causing unnecessary wear.
How to remove the steering box/column unit from the tractor - (This is much easier to do on a platform work table.)
- Disconnect the battery.
- Remove the steering wheel. Despite how rusted-on or stuck-in-place it may be, the OEM (Original Equipment Manufacturer) steering wheel MUST come off before the steering box can be removed from the tractor.
- Remove the mower deck (if equipped).
- Remove the tie-rod end that's connected to the pitman arm plate (steering lever).
- Remove the two 9/16" bolts that fastens the steering box to the cross-member of the frame.
- The steering unit then slides out from under the tractor.
How to disassemble the steering unit -
- Remove the pitman arm plate and shaft.
- Remove the cotter pin from the end cap.
- Remove the end cap with a large flat screwdriver or flat ratchet tool by turning it counterclockwise.
- Pull or slide the shaft out of the steering box. Use caution not to lose any of the ball bearings!
- Clean and inspect everything. Observe the metal bearing retainers for cracks or breakage. Replace if necessary.
How to reassemble the steering unit -
- Install the ball bearings in the nylon retainers. Apply lubricating grease on the balls to hold them in the nylon retainers so they won't fall out upon installation on the steering shaft.
- Install the ball bearings on the steering shaft with the metal retainers to hold them in place.
- Carefully slide the shaft through the steering box and column until it's bottomed out. Make sure no balls have fallen out of their retainers.
- Install the adjustment plug, and tighten it until it's bottomed out. With Vise-Grips on the splined end of the steering shaft, rotate the shaft in full rotation to assure smoothness with no looseness or binding.
- If the shaft feels like it's somewhat difficult to rotate in either direction, back the adjustment plug off until one of the notches match the hole for the cotter pin, and rotate the shaft in full rotation again. If it rotates smoothly with no looseness or binding, install the cotter pin. Back off the adjustment plug until the notch is against the cotter pin.
- Pump fresh lubricating grease in the steering box and on/around the steering worm gear. Fill it up with grease.
- If it isn't already installed, install the steering cam follower (steering pin) and locknut in the pitman arm plate.
- Install the pitman arm plate and shaft, flat thrust washer and one adjustment nut.
- Tighten down the adjustment nut until it's bottomed out and back it off an 1/8 of a turn. Install the other jam/lock nut and tighten it against the adjustment nut, making sure the adjustment nut doesn't turn.
- Tighten down the steering cam follower until it's bottomed out in the steering worm gear groove and back it off about an 1/8 of a turn.
- With Vise-Grips on the splined end of the steering shaft, rotate the shaft in full rotation. If binding occurs or if it feels a little too loose, adjust the steering cam follower until it feels satisfactory. But make the adjustment so the steering is a little "stiff", but not too tight. Because somehow, if it's adjusted too tight, it will stay too tight, and if it's adjusted "loose", it will loosen up more overtime. There is no way to prevent this. If the shaft rotates smoothly with no looseness or binding, tighten the jam/lock nut, making sure the steering cam follower doesn't turn.
- Pump a few ounces of fresh automotive chassis lube through the Zerk grease fitting to make sure the unit is full.
- That's it! The steering unit is now assembled, lubricated and adjusted!
NOTE: If new internal steering box parts are needed in a rebuild, you can get them at virtually any Cub Cadet dealer. Most John Deere lawn & garden service centers and parts stores offers the same parts for the steering box in their models 110, 112, 120, 140, 200, 210, 212, 214, 216, 300, 312, 316 and 317. The steering box in these tractors, which is made by ROSS, are very similar to the ones used in the IH Cub Cadet, except for the mounting holes. The internal parts are basically the same, but new John Deere parts are more expensive than new Cub Cadet parts.
Ever had the steering column (long tube) get pulled out of the steering box on a Cub Cadet? Well, doing the below Ê will guarantee that it will never get pulled out again -
- Remove the steering box/column assembly from the tractor.
- Disassemble the entire steering box assembly.
- If the tube fits somewhat loose in the steering box, it can be expanded with use of an
automotive exhaust pipe expander/spreader tool. (Available at virtually any auto parts store and on eBay.)
- Apply clear RTV silicone adhesive sealant on the tube to prevent water and dirt from entering the steering box, then install it in the box until it bottoms out.
- Drill four 1/8" holes spaced 90° apart through the steering box and into the tube.
- Install 1/8" diameter x 3/8" length pop-rivets to permanently secure the tube to the steering box.
- If the upper part of the steering box is cracked where the tube goes into, install a 2" worm gear hose clamp, or better yet, use a 1-7/8" automotive exhaust pipe U-bolt clamp to close the crack up, and secure the tube to the box as described above È.
- Clean the metal drilling from the steering box and tube, and reassemble the unit using lubricating grease and make the necessary adjustments.
NOTE: If the upper part of the steering tube becomes damaged from removing the steering wheel, it can be straightened back to its original shape with the automotive exhaust pipe expander/spreader tool and a 2-3 lb. hammer. The internal steering shaft must be removed, so the tool will work.
How to "Tighten" a Worn Tie Rod End -
- Remove the tie rod end from the tractor.
- Thread a grade 8, 3/8" fine thread bolt into the tie rod and securely clamp the bolt in a bench vise.
- With the base of the tie rod resting on the jaws of the vise (to prevent bending the bolt), pound the end of the tie rod end with a medium size hammer until the ball is snug in the socket.
- Lubricate the ball with clean motor oil.
- Reinstall tie rod end on tractor, adjust toe-in.
If a tie rod end is badly worn and performing the above È doesn't "tighten" it, and you have doubts that it may fail in the future, then by all means, replace it with a known good used one or a new one. Actually, for heavy lawn and garden use or for a pulling tractor, it's best to use aircraft-quality ball-joint ends (Heim joints) with a flat washer and rubber dust/dirt shields installed.
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If you would like to purchase any of the parts or services listed in this website, please contact A-1 Miller's Performance Enterprises | 1501 W. Old Plank Rd. | Columbia, MO (Missouri) 65203-9136 USA | |
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FOR SALE: Professionally Rebuilt IH Cub Cadet "Original" and Cub Lo-Boy ROSS Steering Box/Column Assembly.
FOR SALE: Professionally Rebuilt IH Cub Cadet ROSS Steering Box/Column Assemblies.
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Flanged Bronze Bushing w/integrated flange.
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A-1 Miller's Custom-Made Heavy Duty Steering Linkage Assemblies (Tie Rod or Drag Link) for your Garden Tractor, Compact Tractor, Mini-Rod, etc. NOTE: When ordering, please specify model of Cub Cadet garden tractor, or exact length of linkage from center of mounting studs (tie rods) or center of mounting bolts (Heim joints), and size of tie rods or ball joints.
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How to Fix a Loose-Fitting Drag Link Arm -
To fix a loose-fitting drag link arm on the narrow frame Cub Cadet, model 70, 71, 72, 73, 100, 102, 104, 105, 106, 107, 122, 123, 124, 125, 126 or 147, the hub must be "clamped" to the spindle. To do this...
- Remove the drag link arm from the spindle.
- Use a hacksaw to cut a couple of slots in the hub 90° in relation to the roll-pin holes. Cut the slots about 90% down into the hub.
- Place the arm on the spindle and drill through all three (roll-pin) holes with a 3/8" drill bit.
- Acquire a hardened (grade 8) 3/8" bolt, split lock washer and hardened (grade 8) nut. Make sure the bolt has an unthreaded (shouldered) portion the same width as the diameter of the hub.
- Install the bolt in the hub and spindle, then torque the nut to 35 ft. lbs. so the hub is squeezed onto the spindle. NOTE: clamping the hub may weaken the factory spot weld. Therefore, the hub may need to be re-welded to the arm.
How to Lengthen the Drag Link (link that goes between pitman arm to steering arm on spindle) When the Front Axle is Repositioned Forward:
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Measure the distance the front axle was moved forward. Make a note of the measurement.
- Center the steering wheel with the pitman arm facing straight down.
- With the tires facing forward, measure the center to center distance between the holes in the pitman arm and drag link arm. Make a note of this measurement.
- Cut the OEM drag link in half as shown in the drawing to the right.
- Acquire some 1/2" i.d. x 5/8" o.d. steel tubing of the distance the front axle was moved forward, plus 6" lengthen than the distance. This is important!
- Slide 3" of each cut end of the drag link rod inside the tubing. For strength and minimize flexibility, make sure there's at least 3" of the rod inside the tubing on each end. If the rod won't fit, it may need to be ground down and/or pressed in.
- Adjust the overall length of the lengthened drag link by sliding the rods back and forth in the tubing until the drag link has the added difference of how far the axle have been moved forward.
- Weld the tubing to the rods. But first, double check the front tires for facing forward and centering of the drag link arm (steering wheel)!
- Grind the weld smooth, paint and that's it!
IH and MTD Cub Cadet Garden Tractor Models That Share the Same Front Axle -
Front Axle for IH Cub Cadet Narrow Frame Models 70, 71, 72, 73, 100, 102, 104, 105, 106, 107, 122, 123, 124, 125, 126, 127 and 147. (Part # 959-3011)
Front Axle for IH Cub Cadet Wide and Spread Frame Models 86, 108, 109, 128, 129, 149, 169, 582, 582 Special, 680, 682, 782, 800, 882, 1000, 1050, 1100, 1200, 1204, 1210, 1211, 1250, 1282, 1450, 1512, 1535 and 1650. (Part # 759-3270)
Front Axle for IH and MTD Cub Cadet Spread Frame Models 982, 984, 986, 1572, 1772, 1782, 1872, 1882, 1912, 1914, 2072, 2082, 2084, 2086, 2165, 2182 and 2284. (Part # 759-3271)
Front Axle for MTD Cub Cadet Spread Frame Models 1340, 1535, 1541, 1860 and 1862. (Part # 759-3549)
Front Axle for MTD Cub Cadet Spread Frame Models 1440, 1861, 1863 and 1864. (Part # 719-3100)
How to Reinforce the Spindle Shafts (Steering Knuckles) on Cub Cadet Models 70, 71, 72, 73, 100, 102, 104, 105, 106, 107, 122, 123, 124, 125, 126, 127, 147, 982, 984, 986, 1340, 1440, 1535, 1541, 1572, 1772, 1782, 1861, 1863, 1864, 1872, 1882, 1912, 1914, 2072, 2082, 2084, 2086, 2165, 2182, 2284, 1860 and 1862.
If the front tires on the narrow frame Cub Cadet models listed above look "dilapidated" (the tops of the tires tilt inward), this means the spindle shafts are bent from doing too many ground-pounding wheelies and weren't reinforced. If the spindle shafts are bent, to prevent them from getting bent again...
- Heat the spindle shafts with an oxy-acetylene torch in a hydraulic press to reposition them so the tires will set perpendicular with the ground. Or re-angle the spindle shafts so the tops of the tires will tilt slightly outward for that "tough" look.
- Install the spindles on the axle, then the tires, and stand away from the front of the tractor to visually check that the tires are positioned perpendicular with the ground. Adjust if necessary.
- Remove spindles if necessary (this is much easier to do on a platform work table) and weld a 1/4" x 3/4" x 1-3/4" piece of mild steel (brace) in the bend section.
To fix worn holes for the spindles in the axle itself on a narrow frame Cub Cadet, the holes will need to be bored or reamed out and a couple of thin-wall bronze bushings pressed-in for the top and bottom ends of the hole.
How to Reposition the Front End 2-3/8" Lower on Cub Cadet Models 86, 108, 109, 128, 129, 149, 169, 582, 582 Special, 680, 682, 782, 800, 882, 1000, 1050, 1100, 1200, 1204, 1210, 1211, 1250, 1282, 1450, 1512, 1535 and 1650 -
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Acquire a couple of grade 5 bolts, 3/4" diameter x 5" length.
- Measure from under the bolt head out 3-1/4", and cut off the bolt, creating a couple of stub shafts that's 3-1/4" length when measured from under the head. (Best to use a small horizontal bandsaw. Cut the threaded end off, but leave the head of the bolt intact.)
- Chuck each stub shaft in the jaws of a metal lathe and machine the bolt head so it'll be round. Shorten the height of the head to about 3/8" so it will not make contact with the axle when installed.
- Turn the stub shaft around (end for end) in the chuck and bore a hole in the end of each shaft for a 3/8-16 UNC (coarse thread) wheel retaining bolt and flat washer.
- Remove the steering knuckles from the axle. (This is much easier to do on a platform work table.)
- Cut off the original spindle shafts flush with the steering knuckle.
- Drill a 3/4" hole (for the new spindle/stub shafts) 2-3/8" from the center of the original spindle shaft.
- Install the stub shafts in the 3/4" holes and securely weld the rounded/shortened bolt heads to the backside of each steering knuckle. For the tires to set perpendicular with the ground, before welding, make sure the shafts are positioned perpendicular (90°) to the flat on the knuckles!
- Install the steering knuckles on the axle, then the tires, and stand back from the front of the tractor to visually check that the tires are positioned perpendicular with the ground. Adjust if necessary.
A Pivoting Axle Vs. a Solid-Mounted Axle for Competition Pulling?
I've seen modified garden tractors with a swivel front axle and I've seen some modifieds with a solid-mounted axle. And I noticed that one doesn't pull any better than the other. So it seems it's just the pullers' preference if he or she wants a swivel or solid front axle. And about the only way to fix the looseness of the center pivoting pin hole is to have the axle bored for installation of thin wall bronze bushings, like the ones used for king pins in truck front axles.
How to Repair Worn Pivot Pin Holes for the Front Axle -
Sometimes the pivoting pin in the center of the front axle will rust in place and then the pin will pivot in the holes in the support braces. When this happens, overtime the holes will become oblong and the axle will become unstable, causing sloppy steering. Well, to repair a tractor with worn pivot holes like the ones in the picture below Ê...
- Drill or ream the holes in the braces to exactly 1.000".
- Fabricate a steel reducer sleeve bushing (spacer) that measures 3/4" i.d. x 1.003" o.d. for a press-fit.
- Press each bushing in the holes of the braces. Make sure the bushings are aligned properly so the pin will rotate freely to prevent binding.
- Tack weld the edge of each bushing on the outside of the braces.
- The center line of the OEM hole in the bracket is 1-1/8" from the frame. But this will be altered due to the offset of the bushing.
If the center hole in an axle is worn, this can be repaired by first boring the hole for a press-fit steel sleeve and then bore the sleeve so a new center pin (or grade 8 or stainless steel bolt) will fit snug in it. Or, you can also bore the hole in the axle and support bracket with a 20 millimeter diameter (equal to .7874") drill bit or reamer and install a hardened 20 mm bolt. It'll be a lot less work to do just do this.
Click Here for Detailed Illustrated Plans on How to Construct a Professional Pull-Back and Self-Propelled Garden Tractor Pulling Sled (Available Soon )
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How To Install Driveshaft On John Deer 300 Garden Tractor
Source: http://gardentractorpullingtips.com/steering.htm
Posted by: daviswidefirearm.blogspot.com
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